Get an Instant Quote
Deliver an Unforgettable Unboxing Experience with Custom Printed Mailers
Transform standard shipments into eye-catching visual experiences right from the doorstep. Our custom printed mailers available in lightweight poly, padded bubble, and durable paperboard formats shield your merchandise against moisture and wear while showcasing vivid, edge-to-edge branding. Engineered with tamper-evident self-seal strips and ultra-sleek profiles, these custom shipping envelopes streamline your packing operations and cut down overall freight costs without sacrificing style.
Easy Ordering and Fast Delivery
Ibex Packaging makes it simple to order custom printed mailers. Simply tell us what you want, and we will take care of the rest, from high-quality materials to quick turnaround times. Get a free quote now and ship with confidence.
- Free Shipping
- 24/7 Customer Support
- Free Designing
- Payment Protection
Get Instant Quote
Why Choose Ibex Packaging?
We’re committed to providing high-quality packaging solutions
that have earned the trust of startups and established businesses across every industry.
Say Goodbye To Boring Packages with Our Custom Mailers Your Customers Can’t Wait To Open
Boring packages? Nah, not on our watch. After all, there’s no point in shipping just a product when you can deliver a whole experience with our custom mailers that your customers can’t wait to receive. And when it comes to making long-lasting impressions in the eyes of customers, you can count on us. From coast to coast, IBEX Packaging is the name behind the mailers that businesses all across the USA swear by.
The secret’s out…hundreds of customers love our packaging, and so will yours. So, stop hesitating and join the growing list of happy businesses who trust our premium mailers for an unbeatable customer experience. Hit us up and let’s get you your ideal personalized mailers.
Pick the Perfect Material That Matches Your Packaging Personality
Here’s the deal…when you choose us as your packaging partner, you get to have a full say in how your custom-printed mailers are made. And of course, selecting the right materials is also your call. Rest assured, we offer only the finest materials to bring your packaging vision to life.
Wondering what our custom mailers are made of? Here’s what we mostly utilize to craft them:
- Polyethylene (LDPE)
- Co-Extruded Polyethylene
- Kraft Paper
- Recycled Polyethylene (PCR)
- Compostable Materials
It’s your call, every step of the way. This means that you can choose from a range of materials built for different needs, and fine-tune the thickness according to your product and business requirements. However, you have our word that regardless of the material that you pick, you won’t have to make any compromises on quality or durability.
Read More
The Key Features That Make Our Mailers The Favorite of Every Customer
It’s no surprise that our custom mailers have won over businesses across the USA. Wondering what all the hype is about? Here are some of the standout features and benefits that make our mailers worth every shipment:
- Tear-resistant: Our mailers are designed using strong materials that are able to withstand rough handling.
- Water-resistant: We design mailers to protect items inside from water and moisture.
- Lightweight: We offer lightweight printed mailers that play a part in reducing the overall shipping costs without compromising an inch on durability.
- Self-Sealing Adhesive Strip: Our mailers have a strong self-sealing mechanism. This provides a safe closure.
- Tamper-Evident Closure: This makes it pretty easy to identify if a package has been opened during transit.
Whatever You’re Shipping, We’ve Got The Right Size For It
The truth is that size really does matter. Because, let’s be real…cramming a product into a small mailer is nobody’s idea of a good packaging solution. At the same time, shipping a small item in an oversized mailer isn’t the smartest choice either.
So, what’s the solution? Perfectly sized packaging, and that’s precisely what we’re committed to delivering. IBEX Packaging brings you a diverse variety of sizes that cater to all your shipping requirements. Although we allow custom sizes, here are some of our popular sizes you can also consider:
- 6″ × 9″
- 8.5″ × 11″
- 10″ × 15″
- 12″ × 18″
- 14″ × 17″
- 15″ × 19″
So, irrespective of whether you’re looking for small or large mailing bags, we’ve got you covered. Tell us what you need, and we’ll take things from there to get you appropriate sizes down to the very last millimeter.
Give Your Packages a Personality Boost With Our Impressive Printing Options
Let’s be honest, every brand has a unique voice and personality. Guess what? We deliver custom printing mailers that can scream your brand’s identity to impress customers. And this is all possible because of the attractive designs printed on mailers.
Irrespective of what you want to print on them, including logo, brand name, and other brand elements, we’re here to make it happen for you. Long story short, you can personalize your mailers to match your preferences in any way you want.
Custom Printing Options:
Looking for custom mailer printing that actually gets noticed? That’s literally what we do best. We provide businesses like yours the opportunity to choose from the following custom printing options:
- Digital printing
- Offset printing
- Flexographic printing
- CMYK full color printing
- PMS color printing
The High-Grade Inks Behind The Impact
What’s the secret behind our high-resolution prints? It’s none other than premium-quality inks, and that’s exactly what we bring to the table. Our goal is to create sharp and vibrant designs, and to achieve that, we use fade-resistant inks that deliver excellent color accuracy and consistency. Our professionals mostly prefer water-based and soy-based inks because they are a safer and more eco-friendly alternative to harmful chemicals.
Need Design Help? Let Us Hear From You
It’s okay if you’ve reached a dead end and are unable to figure out the best design for your personalized mailers. That happens more often than people would like to admit, but don’t worry because this is where the expertise of our design specialists shines. Our support team is available 24/7 to help you create the ideal customized mailers you didn’t know your business needed.
Small Details Can Make The Biggest Impact. Try Our Finishing Techniques
Ready to complete the final look of your custom-printed mailers? You shouldn’t miss out on our finishing techniques because this is the turning point where your mailers go from “amazing” to “extraordinary.” Given below are some of the finishing techniques that we provide:
- Matte/glossy finishing
- Soft touch finish
- Spot UV finish
- Foil stamping
- Embossing/debossing
- Aqueous coating
Explore Our Wide Collection of Custom Mailers & Find The One That’s Meant For You
Before selecting any mailer, make sure it’s the right fit for your products. At IBEX Packaging, we practice what we preach by offering a wide range of custom mailers designed to meet different shipping needs.
We’re proud to provide mailer solutions for businesses of all sizes and industries. And no, we don’t just claim to have the best mailers…we back it up with options for every business, every product, and every shipping requirement. Given below are some of our most popular mailer options:
Paper Padded Mailers
As the name implies, paper padded mailers come with an in-built paper padding that provides extra cushioning for the protection of items packed inside. They are available for sale in many different shapes, colors, and sizes. So, you can buy and ship your items safely in style.
Plastic Mailing Bags
We manufacture plastic mailing bags using Polyethylene, and they are used for the purpose of shipping many kinds of items. When it comes to durability, these bags are the perfect choice you can make. You can personalize their appearance to improve presentation and reflect your brand’s unique identity.
Kraft Paper Mailers
If you value sustainability options, we have the perfect Kraft paper mailers that are 100% biodegradable. You can make them fully branded by customizing the display and size as per your unique business requirements.
Every Industry Has Different Shipping Challenges…Good Thing We’ve Solved Them All
Who would’ve thought that a single packaging solution could lead to countless happy deliveries? Our custom mailers never disappoint when it comes to meeting the unique shipping needs of businesses across a wide range of industries. We provide mailers that are perfect for shipping products, documents, and promotional materials while showcasing your brand. Here are just a few of the industries and products they’re perfect for:
- E-commerce brands
- Clothing and fashion businesses
- Beauty and cosmetics
- Jewellery businesses
- Subscription boxes
- Electronics
- Gift packaging
Nothing Gets Delivered Until It Passes All Our Quality Inspection Checkpoints
We take great pride in our high-quality custom mailers, and rightfully so. The reputation we have today is something we’ve worked hard to earn over the years. That’s why compromising on quality simply isn’t the IBEX Packaging way. To ensure every mailer we produce meets our high-quality standards, each one goes through multiple inspection checkpoints and rigorous quality checks throughout the production process. Sounds good, doesn’t it? Here’s what our quality assurance specialists inspect:
- Material inspection
- Dimensions & sizing
- Adhesive seal strength
- Color accuracy testing
- Print quality inspection
- Surface finish inspection
- Final visual inspection
Follow 4 Simple Steps To Order Your Custom Mailers From Us
No stress, no hassle. Just 4 simple steps. Yes, that’s all it takes to order custom-printed mailers from us. Make IBEX Packaging your go-to destination for premium mailers in the USA and say goodbye to complicated ordering procedures. The best part? We believe in complete transparency, so you’ll stay informed every step of the way…from your initial inquiry to the final delivery.
The 4 simple steps for ordering custom mailers are listed below. Trust us, it doesn’t get any simpler than this:
- Visit us online and share your requirements with us, including size, type of mailers, and quantities.
- Send your artwork to us.
- Approve the final design that our team will share with you.
- Once you approve the design, we’ll move to the stage of production.
After confirming your order with us, you can sit back and relax while we take care of the shipping process. Isn’t that simply amazing and convenient? No chasing updates, no last-minute surprises. So, make up your mind today and place your order with us.
Why Should You Buy From IBEX Packaging?
When it comes to custom packaging, IBEX Packaging isn’t just an option. Here, we don’t follow others…we set an example for them to follow. When you buy custom mailers from us, you’ll get to enjoy the many benefits we provide for businesses like yours.
Whether you’re a small startup shipping your very first order or an established business handling thousands of deliveries every month, you can count on us. And there’s every reason why you should. We have the expertise, resources, and customization options to bring your packaging vision to life.
Take a look at some of the many benefits we offer:
Low Price, Big Impact? That’s The Deal We Bring To The Table
Our cheap custom mailers are living proof that affordable prices don’t mean compromising on quality. On the contrary, we provide top-quality mailers to brands and businesses while keeping them budget-friendly with our competitive pricing. This same cost-effective approach applies to bulk orders as well. Simply put, you can get premium custom mailers at wholesale prices.
Running Against The Clock? We Provide Quick Turnarounds for Businesses That Never Slow Down
Some businesses can’t afford to wait around…so we made sure they don’t have to. IBEX Packaging is committed to delivering your orders fast without any unnecessary delays or hassle. That’s because we understand that tight deadlines are crucial, and we don’t intend to cause our clients any form of inconvenience. Whether it’s a last-minute campaign or an order you should’ve placed a week ago, we treat every rush job like it’s the only one on our list because we consider your deadlines as our priority.
Let’s Create Custom Mailers Your Customers Will Love…Order Now!
Join hands with us to craft the perfect custom mailers your customers won’t be able to get enough of. Yes, that’s one hundred percent guaranteed when you choose us as your packaging partner. Take this as your sign to reach out to us and buy custom mailers that help create a better brand image in the eyes of your customers.
FAQs
What are custom mailers used for?
Custom mailers are mainly used to ship products, documents, and promotional materials that represent your business.
Can I customize my custom mailers with a logo?
Yes, you can customize your custom mailers with a logo and other branding elements.
Are your custom mailers ecofriendly?
Yes. We offer eco-friendly custom mailers manufactured using Kraft paper which is 100% biodegradable.
Do you offer custom mailers at wholesale prices?
Yes, we offer custom mailers for sale at wholesale prices.
What is the cost of custom mailers?
The total cost of custom mailers depends on material thickness, along with customizations. However, we are dedicated to delivering budget-friendly mailers at affordable prices for all businesses.
What is the standard turnaround time for the delivery of my custom mailers?
Our standard turnaround time for the delivery of mailers is 7-10 business days. Once you receive a confirmation approval, we’ll deliver your mailers within this duration.
Read Less
What Our Customers Are Saying
Our customers love the durability and vibrant presentation of our custom printed mailers. Many highlight how our lightweight yet protective designs safeguard their products while giving unboxing a high-end feel. They appreciate the full-bleed exterior and interior printing options that turn every delivery into a branded experience. From boutique shops to growing e-commerce brands, clients rely on our fast turnarounds, crisp print quality, and sustainable materials. We’re proud to help businesses deliver an unforgettable first impression right to their customers’ doorsteps.
Find the Perfect Material
Design without limits! Discover premium paper, vinyl, and eco-friendly materials to craft stickers, banners, and business essentials that fit your style.
Aqueous Coating
Adds a smooth, polished finish and extra protection.
Lamination
Provides a sleek look while improving durability.
Soft Touch Coating
Gives printing a smooth, luxurious feel.
Spot Gloss UV
Highlights selected areas with a glossy, premium effect.
Varnish
Adds a clean, polished finish to your custom printing.
Soft Touch
Add premium details to make your custom printing stand out.
UV Coating
Improve colors while providing a protective, glossy surface.
Pantone
Achieve accurate, consistent brand colors across your printing.
Offset Print
Deliver sharp, detailed designs with excellent color quality.
Digital Print
Ideal for high-quality, detailed designs and smaller print runs.
UV Print
Create vibrant, durable prints with a premium finish.
Soy / Vegetable Ink
A more eco-conscious ink option for vibrant designs.
Oil Base Ink
Provides rich, bold colors and excellent print coverage.
Water Based Ink
Offers bright colors with a clean, environmentally friendly printing option.
Foil Stamping
Add a premium metallic finish to your designs.
Window Patch
Showcase your design with a sleek, modern window patch.
Debossing
Create a subtle, pressed-in effect for a sophisticated look.
Gloss
Give your designs a smooth, polished, and vibrant finish.
Spot Uv
Highlight specific details with a sleek, glossy effect.
Spot Gloss
Add shine and contrast to selected areas of your design.
Embossing
Give your prints a raised, tactile finish.
Frequently Asked Questions
Custom mailers are packaging envelopes or boxes designed with your brand’s logo, colors, graphics, and required dimensions. They’re commonly used by U.S. e-commerce, subscription, apparel, beauty, and retail businesses for shipping products directly to customers.
Yes. Packaging manufacturers can print your logo, brand colors, product information, patterns, and other artwork on custom mailers. You can typically submit print-ready artwork or work with the manufacturer’s design team.
Custom mailers can be produced in various sizes, from small mailers for jewelry and cosmetics to larger options for clothing, accessories, books, and retail products. The ideal size depends on your product dimensions and how much protective space you need.
Common materials include kraft paper, corrugated paper, cardboard, and specialty paper stocks. The best material depends on your product weight, shipping requirements, desired appearance, and budget.
Yes, when the appropriate material and construction are selected. Manufacturers can recommend stronger mailers for products that require additional protection during transportation, handling, and delivery.
Yes. Many packaging manufacturers offer recyclable, recycled-content, or biodegradable material options. If sustainability is important to your brand, ask about the material’s recyclability and available certifications before placing your order.
Definitely. Custom mailers are widely used by e-commerce brands because they provide branded packaging while being relatively lightweight and convenient for shipping products to customers.
Some manufacturers offer low minimum order quantities, while others require larger production runs. Minimums vary based on the material, printing method, size, and customization requirements, so it’s best to confirm the MOQ before ordering.
Pricing depends on factors such as size, material, thickness, printing, finishing, order quantity, and structural design. Ordering larger quantities generally lowers the per-unit cost.
Yes, depending on the manufacturer and printing specifications. Inside printing can be used for brand messages, thank-you notes, promotional offers, patterns, or instructions that create a more memorable unboxing experience.
Production times vary by manufacturer, order quantity, material, and customization. You should request a production timeline and estimated shipping date before approving your order, especially if you have a product launch or seasonal deadline.
Many packaging manufacturers can provide a physical or digital proof, while some offer product samples or prototypes. A sample can help you evaluate the size, material, printing quality, and overall construction before committing to a large order.
Manufacturers commonly prefer high-resolution, print-ready artwork such as vector files in formats like AI, EPS, or PDF. Your manufacturer can provide specific requirements for dimensions, bleed, color mode, and resolution.
Yes. Custom printing can be produced using your brand’s specified colors. Providing accurate brand guidelines or color references helps the manufacturer achieve a more consistent appearance across your packaging.
Not all custom mailers are waterproof. Their resistance to moisture depends on the material and coating used. If your products may be exposed to rain or humidity during shipping, ask about water-resistant materials or protective coatings.
Yes. Custom mailers are particularly popular for shipping T-shirts, hoodies, dresses, activewear, and other lightweight apparel. The mailer can be sized to minimize excess packaging while still providing enough room for the product.
Yes. Branded mailers turn ordinary shipping packaging into a marketing touchpoint. Consistent use of your logo, colors, messaging, and visual identity can make deliveries more recognizable and improve the overall customer experience.
Many manufacturers can produce mailers with customized dimensions, closures, structural features, and finishing options. More complex designs may require custom tooling and can increase production costs.
It depends on your product. Custom mailers are often a practical choice for lightweight, flexible, or non-fragile products, while rigid or corrugated shipping boxes may be better for heavier or fragile items that need greater protection.
Ask about MOQ, material, dimensions, printing options, sample availability, production time, shipping, customization, durability, and total pricing. It’s also useful to confirm whether the quoted price includes artwork setup, tooling, and other potential charges.