Dielines – Importance In Printing And Packaging

What are Dielines – Importance In Printing and Packaging

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This small term has covered considerable ground in the packaging world after tremendous inventions in the vast printing globe – from hand-cutting to machine-cut developments. Wrapping products and designing have become familiar after devising technology in both industries. In all those production steps, there is a term Dieline – the initial but significant terminology for shaping the packages into ideal forms. Have you ever experienced a visit to packaging box industries? If yes, you must have walked through the box template and layering areas. In this blog, we will elaborate on what are dielines, dieline meaning, dieline definition and their role in packaging and printing.

What is a Die Line?

What-is-a-Die-Line

Let’s get straight to the definition:

“The templates, diagrams, and cut lines that properly represent custom packaging boxes into flattened forms.”

What is a Dieline In Packaging?

A Dieline In Packaging

Simply, it is a graphical representation of printed boxes in packaging– blueprints of the shape and structure of graphic pieces. The box dieline signifies all safety zones, corrugation, folding, cutting, and bleed printing lines. It directly guides the machines from where to cut and make the package folding signs. By viewing the layouts, designers understand the product format and the exact packaging. 

Components of Dielines

 These are the following:

1- The Perforation Line: 

The punched small holes in the drawing are done by rotatory die-cutting. It allows the cutting machines to make the holes in the sheet to separate openings easily.

2- The Cut Line:

The thick BLACK labelling or mapping cut lines for printing are shown on sheets where the machine cuts the exact size of the boxes.

3- Fold Line:

The folding box dieline marked in RED shows all the constructive folding points – the parts from where the box will be folded and get a box shape.

4- Bleed Line:

Marked as Solid GREEN, the extra space to avoid any rough cut or edge in the label printing. 

5- Safety Zone:

Dark GREEN Dotted Line – inside the cutline – represents the area that needs to be protected and overcutting the design.

Types of Dielines

Standard DielineCustom Dieline
1-Predesigned templatesTailored or customized 
2-Basic shapesUnique shapes
3-Rectangular or square box dielinesDistinctive and versatile dielines
4-Simple packaging Creative and flexible packaging
5-Lucrative Exclusive 
6-For standardized objectsFor Luxurious and innovative products

How Can You Create Dielines?

How Can You Create Dielines

Dielines represent the packaging artwork guidelines and templates on the canvas to understand the shape, form, and protective layouts of commodities in industries. Mainly in dieline box packaging, Adobe Illustrator, InDesign, Photoshop, and other boxing software are used by designers to get 2D and 3D models of the products. Let’s get to the simple steps of creating a perfect packaging design dieline for you:

Start Mapping a Design:

The first and first step is mapping a design in your mind. For this, you need to measure the box dimensions, brand requirements, purpose of packaging, and functional aspects of products. This way, you will know which niche or category box you need to put in. 

Create Respective Die-line:

Create Respective Die line

After learning all the visionary elements, use software and generate a box template dieline based on the packaging box styles and design. 

  • Create a cut file
  • Check the document colour model and Set the artwork in CMYK printing format.
  • Main Menu > File > Document > Colour Mode > CMYK.
  • Set each line into a separate layer with the line name and different colours.
  • Check or re-test the dieline printing.

The knife line is placed in the art frame, which creates a dye. Dye lines make printers cut the box in respective shapes with all cut, folded, and perforated lines.

Importance of Dielines In Printing and Packaging

Importance of Dielines In Printing And Packaging

Packaging with box designs elevates the look of the products and gives a profitable review from the customers. Innovative and creative label printing represents the logo, colours, fonts, and company name. Packaging is a colossal world now! Every brand, company, or industry (small or big) prefers precise cut and style. It does not just involve the wrapping procedure but also dignifies the value of the commodities inside them. Therefore, packaging and printing are working on getting highly compatible label dieline templates in pop-up designs and colours to engage the people – the most recommended and beneficial move to increase product packaging production all over the world.

1- Increase Functionality:

The architectural prints guide and ensure your products are safe and tailored with the perfect material. Expensive and Precious products are packed in rigid boxes that provide security as well as aesthetics and enhance the functionality of the products. For example, watch boxes, round rigid boxes, folding boxes, etc., use the folding dieline cuts to get folded without cracking and tearing.

2- Branding and Styling:

What is a dieline in printing, and what role do these play in brand advertisements? A majorly asked question. When you visit a market, you will come to know from the smallest to the most extensive production industry that every brand selects an identity package to wrap and give protection to their products. These custom boxes become an IDENTITY for them, including all the informatics and styling related to their manufacturing.

3- Cost-efficient 

The folding carton dieline templates lessen the wastage average of the sheets. With alignments, the machines get commands and work precisely to cut out as many as they can. In this way, the packages become more efficient in terms of cost. These budget-friendly and eco-friendly box packages give companies a better choice for saving money and spending more on production.

Which Industries are Using Dielines In Their Packaging?

So, here we will discuss some big industries in the world that are more indulged in the use of dieline or dyeline:

Food Industry

The biggest and the largest industry in the world, in 2021, was valued at USD 2323.29 Billion. It used food service packaging of 118 billion U.S. dollars worldwide – signifying the worth of packages. The preferable material in food manufacturing is Cardboard and corrugated, which are common and high-holding mediums for securing your food. These industries use:

Pharmaceutical Industry:

Medicine boxes, syrup boxes, pill boxes, tool boxes, etc, usually come in rectangular shapes, fulfilling the demands of pharmaceutical box standards. Some medicines need protective layers, such as child-resistant packaging, and special locks protect them. For such creativity, there should be innovative layouts and cutouts for boxing. 

CBD Product’s Industry:

Additionally, Luxury CBD boxes, cannabis oil boxes, hemp oil boxes, CBD Cigarette boxes, marijuana boxes, supplement boxes, etc, need high verification for shipment and protection to keep them secure from atmospheric effects and external impacts. Moreover, these products have highly designed Cardboard box dielines and prints in various styles and vivid colours to grab viewers’ attention. 

Transportation and Shipment Industry:

Transportation is a big field as everything globally reaches its right place through shipments. the mailer box dieline is very important because every factory, brand, and company requires sturdy packages. From one place to another, there is a chance of any damage; therefore, designers design cartons and corrugated boxes to fulfil the requirements of shipments. Mailer boxes with zippers, especially, keep small products safe and within the box and resist any damage.

Conclusion:

Closing the topic, the sidelines are essential in building up and making more versatile packages for product transportation. These are the roadmaps to direct the cutting, printing, and designing tools and get the most precise box in the results. From packaging to shipments, all industries preferably use die cuts to fit their products in boxes and keep them safe.

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About Stephen Fowler

About Stephen Fowler

Meet Stephen, our skilled writer at IBEX. With a degree in Packaging Sciences, Stephen brings expertise in simplifying every industry detail more efficiently. His years of experience in R&D and technical expertise have always been helpful for our audience. The best part about Stephen is that he has always provided consistent and valuable insights into the packaging industry, ensuring that our reader is always up to date with the latest practices.

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